Brian Craig
May 30, 2022
Remanufacturing refers to the rebuilding of an originally manufactured but non-functional or worn out product. This is done to restart the product functioning to at least the minimum required level. Remanufacturing is often done using recycled or reused parts which keeps the cost at minimum. Usually, remanufacturing decisions for particular products are made by business owners based on their functional and financial feasibility and demand as well some other factors such as the durability and lifespan of the materials used in the product. Various engineered instruments such as control valves and transmitters can be remanufactured. This post discusses at length about remanufactured transmitters and control valves.
Industrial operations across sectors are increasingly adopting remanufactured instrumentation and control valves to balance performance, reliability, and cost. Rising equipment prices, long procurement lead times, and tighter maintenance budgets have made remanufactured products a practical solution for many facilities.
Remanufactured transmitters and control valves provide the same functionality and precision as new units but at a fraction of the cost. Industries such as oil and gas, power generation, chemical processing, and water treatment rely on them to keep systems running without extended downtime. These products also support sustainability goals by extending the life of existing assets and reducing material waste.
By working with experienced specialists like The Transmitter Shop, companies gain access to expertly rebuilt and fully tested instruments that deliver reliable performance, durability, and long-term value.
The process of valve remanufacturing begins with disintegrating or disassembling of the valve. or transmitter. Here, the quality control and testing procedures you use hold a lot of importance. The second important aspect of this process is the selection of reused but good quality parts, and ensure they are not obsolete. For instance, in case of valves, you would require reused nuts, bearings, bolts, etc. It is important to ensure they are not stained, rusted, and so on. Clean them well before use. The manufacturing process must meet the required industrial standard and regulations. Also, the final product must look as good as new. Once all the parts are ready and clean, reassemble them correctly. Give a coat of polish or paint if required. Now that the valves are ready, it must be tested for design and functionality.
Testing of remanufactured transmitters and control valves is as important as that for new ones. This ensures quality and flaws if any can be fixed on time. Here are a few relevant pointers.
As mentioned, remanufacturing involves the use of recycled parts to entirely rebuild a device such as a control valve or transmitter. Remanufactured control valves and transmitters not only help save on costs but also offer several other benefits. Here are some benefits of using remanufactured products such as valves and transmitters.
If your industrial application or process requires intermittent or continuous temperature, flowrate, or pressure monitoring, you would require good quality transmitters as well as control valves. Fisher control valves are a good option. Ensure you source them from a reputed and reliable supplier who understands your requirements and offers you the right type of control valve or transmitter. Also, when opting for a remanufactured control valve or transmitter, ensure the manufacturer does not use obsolete and faulty parts. The Transmitter Shop (TTS) is a distributor of superior quality remanufactured transmitters and control valves originally sourced from reputed brands such as Fisher Vee-Ball and so on. The company specializes in remanufacturing, reconditioning, and calibration of devices.
Understanding the difference between remanufactured, reconditioned, and used instrumentation helps in making informed purchasing decisions. Although these terms are often used interchangeably, they represent distinct levels of restoration and quality assurance.
Category |
Description |
Quality & Testing |
Warranty |
Cost Benefit |
---|---|---|---|---|
Used Equipment |
Sold as-is, previously installed |
Minimal testing or none |
Usually none |
20–30% less than new |
Reconditioned Equipment |
Cleaned and partially repaired; only defective parts replaced |
Basic functional checks |
Limited warranty |
30–40% less than new |
Remanufactured Equipment |
Completely disassembled, rebuilt, calibrated, and tested to OEM standards |
Full performance testing and QA certification |
1–3 years |
50–70% less than new |
Selecting a trusted remanufacturer ensures the quality and dependability of rebuilt instruments. When evaluating potential suppliers, keep the following points in mind:
A dependable partner like TTS helps minimize downtime, extend equipment life, and maintain consistency across plant operations.
For more than two decades, The Transmitter Shop (TTS) has specialized in the remanufacturing, repair, and calibration of process instrumentation and control valves. Each product is carefully disassembled, inspected, rebuilt, and tested by qualified technicians to ensure dependable operation and long service life.
TTS offers a wide selection of remanufactured and new-surplus instrumentation from trusted manufacturers such as Fisher, Foxboro, Rosemount, and Vega. Every unit undergoes comprehensive testing and precise calibration before shipment.
By partnering with The Transmitter Shop, customers gain the assurance of quality workmanship, reduced downtime, and significant cost savings all backed by responsive support and technical expertise.
Yes. When rebuilt and tested by skilled professionals, these valves deliver the same accuracy and reliability as new units.
Facilities typically save between 50 % and 70 % compared with the cost of purchasing new equipment.
Reputable suppliers such as The Transmitter Shop provide warranties ranging from one to three years, depending on the product type.
Yes. Properly tested and calibrated instruments can perform effectively in critical environments such as chemical plants, utilities, and refineries.
Calibration frequency depends on process conditions, but annual or semi-annual recalibration is generally recommended.
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